Bio lubricants is an Emerging Technology in the developed World to save energy & environment . Intech Energy Systems Pvt. Ltd. is Pioneering in India to deliver the same.
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Government has specified allowable Energy consumption / unit output for above industrial sectors. The target period to achieve the same has been set, Energy audit & Energy officer is made mandatory. PAT or Penalty is introduced for erring industries.
Use 'Dirghayu' Energy efficient Bio lubricants & meet the imposed target of energy consumption ,earning large profits'.
All these industries have machines with drives i.e. gear boxes. They require Gear oil . Dirghayu Gear oils can save energy up to 15% & can enhance the life of gear box. They will be mainly reqd. in cold sheet mill. The machines will also require Hyd. fluid for control & operations. Dirghayu Hyd. fluid is SEHF (Super efficiency Hyd. Fluid) . In case of High Temp applications, & for conveyors & material handling, besides gear oil & Hyd. fluid, Dirghayu high temp. chain oil, Grease , wire rope grease will be reqd.
In this industry, the main electrical consumption is in production process , Transportation & packing as well as in compressors. Hence, change of lubrication will save energy in drives, transportation & compressors.
The specific energy consumption of large integrated steel plants in India is of 6 .5 to 7 G cal / ton of crude steel , while international standard is 4.5 to 5.5 G cal / ton. There are many drives of machines ,transport equipments working at high temp, which need lubricants & greases at several places. The energy saving can be improve by adopting to green lubricants.
As per surveys conducted for energy efficiency, it is observed that, Indian cement industries are having electrical energy consumption of 80 to 100 kwH / ton of production. While modern cement plants abroad consume about 65 to 75 kwH electricity.
Large energy is consumed in drives & transportation systems. By using green Lubricants & greases , substantial savings can be claimed.
In these industries , only 10 to 15% energy is consumed by Electrical drives & transportation of material. Hence, electrical energy saving will not be significant.
Major Electrical consumption is in milling of sugar cane due to heavy drives & lubricants reqd. working at high temp. .Many special green lubricants are developed to save electrical energy & also consumption of lubricants & greases at high temp applications. Gear oil for drives have shown saving up to 15% on many installations. ( Pl call for paper on lubricants in sugar factories)
This industry is distributed in large scale & small & medium scale . Few specially developed products like Knitting oil in Knitting machines & Spindle oil in Spinning machines with Gear oil in drives can jointly save large amount of energy consumed. Almost to the extent of 10 to 15%. Energy cost accounts for 5 to 17% of total production cost. High Temp greases & oils are also reqd. in the industry. By using Bio based lubricants & greases , substantial energy saving can be claimed.
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Green Gear oils, Hyd. fluids & various greases save energy to a large extent. Individual cases need to be referred to provide suitable solutions
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Drives mainly consumed electrical power. Energy saving is possible with bio based lubricants such as gear oil , Hyd. oil , High Temp. chain oil & greases etc.
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